Researchers at Kyushu University in Japan have developed a flexible electronic circuit that can connect itself to another electronic circuit and then disconnect from it. The prototype structure is an important step towards electronic devices that can reconfigure and even repair themselves, and it could have applications in wearable sensors, soft robotics and medical devices.
Most of today’s electronic devices are fixed, or “non-modular”, explains study leader Fumihiro Sassa of Kyushu University’s Department of Electrical and Electronic Engineering. Typically designed for specific tasks or environments, they are not readily adaptable to new ones, and they often cease to function if even a single component in their electronic circuitry fails. This leaves them dependent on human operators or external robotic systems if it becomes necessary to expand their functionality or repair damage.
“This can be a serious limitation inside very small machines, in space equipment, in devices requiring specialized handling, such as wearable chemical sensors, or in systems containing very large numbers of wires and electronic elements,” Sassa explains. “In such cases, in-situ repair can be difficult. The whole system may need to be replaced.”
Connection and disconnection
To overcome this problem, the Kyushu University researchers have been developing what they term “kinetic electronics” modules. These consist of electronic circuits and actuators that deform when an electrical current is applied to them so that they can mechanically and electrically connect to other modules. Before this connection takes place, different modules are separate, but after connection or “docking” takes place, one module can independently deform another when power is supplied through the point that connects them.
In this way, explains Sassa, the circuits can rearrange their own hardware structure. “Such functions have traditionally been used in mechanical systems, such as spacecraft, trains and modular robots, but we have now applied them to an electronic device.”
Sassa and colleagues fabricated their electrothermal bimorph actuators from polypropylene and polyimide films with heater electrodes and electrical circuits formed on them through a two-dimensional top-down process. Because the two polymers expand differently, Sassa explains that Joule heating causes selected actuator sections to bend. “Prescribed sequences of these motions produce docking and undocking and once docked, passive mechanical engagement maintains the connection without continuous power being supplied,” he says. “Undocking requires a separate actuation sequence.”
Towards miniaturization and more intelligent control
The researchers say they are working on miniaturizing their system and looking how to control it more intelligently. In the present study, which is detailed in npj Flexible Electronics, they demonstrated the docking mechanism using a small number of millimetre-scale independent sensors and actuators formed together on the circuit, with motion being controlled in sequence by an external microcontroller. They are now developing photolithographic processes to further decrease the size of these components and have already fabricated actuators smaller than 100 μm using these techniques.
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“In a similar way to large-scale integration in conventional electronics, doing this will allow us to integrate very large numbers of these sensing and actuation elements, allowing the electronic circuit to form and change much more complex mechanical structures and functions,” says Sassa.
“We are also interested in so-called distributed control, in which the central controller does not need to specify every movement,” he adds. “Instead, many elements would follow relatively simple local control rules, from which advanced self-reconfiguration and self-organization could emerge.”
